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- Identify the various mechanical and metallurgical failure mechanisms such as brittle fracture, steam blanketing, stress rupture, cracking, thermal shock, fatigue and corrosion.
- Possess a general background on the scope, organization and use of API 580 and be able to review the standards and other references related to it.
- Knowledge of general damage mechanisms applicable to the industry and be able to identify their features and functions.
- Determine general damage mechanisms on uniform or localized loss thickness and explain the various types of Risked Based Inspection related to it.
- Understand refining industry damage mechanisms used in uniform of localized loss in thickness phenomena.
- Explore damage mechanisms on high temperature corrosion including oxidation, sulfidation, carburization and metal dusting.
- Explore refining industry damage mechanisms for environment assisted cracking and be able to identify the other types of mechanisms.
API API-580 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Data Collection and Management | 15% | - Required data: design, materials, process conditions, operating history - Inspection records and maintenance history - Data quality, validation and updating |
| Probability of Failure (PoF) Assessment | 15% | - PoF determination methods - Influence of inspection effectiveness and management systems - Quantitative PoF calculation (per API RP 581) |
| Damage Mechanisms and Failure Modes | 25% | - Damage factor assessment and evaluation - Failure modes and effects analysis - Common degradation mechanisms (per API RP 571) |
| Planning and Management of RBI Programs | 15% | - Roles, responsibilities and team requirements - Risk criteria and acceptable risk levels - Developing RBI assessment plan and objectives - Regulatory compliance and documentation |
| Risk Evaluation, Inspection Planning and Implementation | 10% | - Developing optimized inspection plans and strategies - Inspection methods, techniques and frequency - Monitoring, review and update of RBI programs - Risk ranking and prioritization |
| Consequence of Failure (CoF) Assessment | 10% | - Consequence modeling and evaluation - Consequence categories: safety, environment, economic, operational - Release, dispersion and outcome analysis |
| Introduction and Fundamentals of RBI | 10% | - Qualitative, semi-quantitative and quantitative RBI approaches - Basic risk concepts: Risk = Probability × Consequence - Purpose, scope and benefits of RBI |
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